Copper ore processing pdf

12.3.2 Process Description2-4 Mining produces ores with less than 1 percent copper. Concentration is accomplished at the mine sites by crushing, grinding, and flotation purification, resulting in ore with 15 to 35 percent copper. A continuous process called floatation

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  • Copper Ore Processing

    Copper Ore Processing

    For the oxide copper ore processing: For improving the recovery rate and making it is much easier to do the flotation processing, it is better to sulphur the oxide copper ore and make it into sulphide copper ore. This technolgy is very popular to use in the copper ore mining.Here is the common way for processing the oxide copper ore as below:

  • Chapter 6 Copper Production Technology

    Chapter 6 Copper Production Technology

    Copper ores 0.2-6.0 Copper ore, other minerals, waste rock0.2-6.0 (gangue) Copper minerals,b iron and other metallic0.5-6.0 pyrites, byproducts, andgangue Solution of copper and leaching agent20-50 (water orHAO.) Copper, iron (0.2-2.00/0), trace amounts of85-90 silica and aluminum oxides, and oxygen Organic solvent and pregnantIeachate; 25-35

  • EXTRACTION OF COPPER

    EXTRACTION OF COPPER

    Ores containing 4% or more copper are treated by smelting process. Very poor ores are treated by hydro-metallurgical process. EXTRACTION OF COPPER BY SMELTING PROCESS Following steps are involved in the extraction of copper. Crashing and Grinding The ore is crushed then ground into powder. CONCENTRATION-Floatation process. The finely crushed

  • Copper recovery using leach/solvent extraction

    Copper recovery using leach/solvent extraction

    The first process, vat leaching of high-grade copper oxide ore followed by EW of copper from the leach solution, produced low quality copper cathode at relatively high cost. In 1968 the tonnage of high-grade oxide ores was decreasing and vat leaching was on the

  • Acid leaching of oxide–sulfide copper ore prior the

    Acid leaching of oxide–sulfide copper ore prior the

    earchers studied the processing of copper oxides wrap-ped by silicate and limonite [13,14]. This kind of ore is usually processed by mill running and then smelting, and the copper recovery is about 35% during the mill running process. Sun at al. [14] performed the

  • Primary Metal Production

    Primary Metal Production

    Molten metals tend to dissolve impurities from the ore. For example, many ores that contain native copper have arsenic compounds associated with them. When the ore is melted, the molten copper dissolves the arsenic. As a result, the metal from the furnace can be less pure than the individual metal grains that were originally in the ground

  • Introduction to Mineral Processing

    Introduction to Mineral Processing

    Introduction to Mineral Processing 2 1.0 Introduction 1.1 Mineral Processing and Extractive Metallurgy Mineral processing is a major division in the science of Extractive Metallurgy. Extractive metallurgy has been defined as the science and art of extracting metals

  • 1.1 PHASES OF A MINING PROJECT

    1.1 PHASES OF A MINING PROJECT

    1.1.5 Ore extraction After a mining company has removed overburden, extraction of the mineral ore begins using specialized heavy equipment and machinery, such as loaders, haulers, and dump trucks, which transport the ore to processing facilities using haul roads. This activity creates a unique set of environmental impacts, such as emissions of

  • Copper Ore Processing Methods

    Copper Ore Processing Methods

    Apr 11, 2017 Copper Ore Processing Methods. The four major steps in the production of marketable copper are mining, concentrating, smelting, and refining. In a few instances, however, leaching takes the place of concentrating, smelting, and refining. At present, although considerable leaching and direct-smelting ores are produced, the bulk of the copper ore

  • Chapter 7 Energy Use in the Copper Industry

    Chapter 7 Energy Use in the Copper Industry

    MINERAL PROCESSING Grinding and concentration together consume about 45 percent of the energy used in the pro-duction of cathode copper. Assuming an ore grade of 0.55 percent and a recovery rate of87.5 6.4 percent copper in the concentrate, concentrat-ing 1 ton of copper ore requires over 200 billion Btu, or approximately 42 million Btu/ton of

  • 1 Froth Flotation – Fundamental Principles

    1 Froth Flotation – Fundamental Principles

    Table 1: Grade/recovery performance of a hypothetical copper ore flotation process. Product % Weight % Cu Assay Feed 100 2.09 Concentrate 10 20.0 Tailings 90 0.1 (a) From Table 1, the Ratio of Concentration can be calculated as F/C = 100/10 = 10. If only assays are available, the ratio of concentration equals (20 – 0.1)/(2.09 – 0.1) = 10

  • Opportunities for Precious Metals Toll Processing and

    Opportunities for Precious Metals Toll Processing and

    May 01, 2017 An inventory of precious metal and copper ore processing facilities in Nevada was conducted in early 2018. Every effort has been expended to include all such facilities. Any omissions are not intentional, and the authors regret omissions, if any

  • LEACHING OF LOW-GRADE COPPER ORES: A CASE

    LEACHING OF LOW-GRADE COPPER ORES: A CASE

    copper, which are also found in ore deposits of copper, can be converted into a soluble form by leaching, where the chemistry of the process is simple. Copper carbonates and oxides, are present mainly in the oxidation zone - oxide hats above the sulphide

  • Copper Handbook - World Bank

    Copper Handbook - World Bank

    February 1981 CONVERSION FACTORS Product Cu Content Copper ores 0.5 - 6.0% Copper concentrates 20 - 40% Copper blister 96 - 99% Refined copper 99.0 - 99.99% Metric tons = 1,000 kilograms = 2,204.62 lb. Short ton = 907 kilograms = 2,000 lb. Long ton = 1,016 kilograms = 2,240 lb

  • (PDF) A Review of the Flotation of Copper Minerals

    (PDF) A Review of the Flotation of Copper Minerals

    The increasing complexity of ore deposits, declining ore grades and higher global demand for copper has resulted in increased ore processing by flotation plants around the world

  • I. PRINCIPLES OF EXTRACTIVE METALLURGY

    I. PRINCIPLES OF EXTRACTIVE METALLURGY

    Mineral Processing and Nonferrous Extractive Metallurgy June 30 - July 5, 2008 Rakesh Kumar National Metallurgical Laboratory Jamshedpur - 831 007 Resources for metals Natural Resources Gold is found in native state Aggregates of minerals (or ores) — mostly oxides and sulphides, example Al, Fe (oxide ores), Cu, Pb, Zn, Ni etc (sulphide ores)

  • Establishing thE ProcEss MinEralogy of gold orEs

    Establishing thE ProcEss MinEralogy of gold orEs

    Silver-rich ores and copper sulfide ores: Silver-rich ores and copper sulfide ores are often free-milling, but when the silver grade is high ( 10 g/t) and/or the gold is present as electrum, the processing may need to be modified. The greater reactivity of silver SGS MINERALS TECHNICAL BULLETIN 2004-03

  • RECOVERY OF COPPER FROM OXIDE COPPER ORE BY

    RECOVERY OF COPPER FROM OXIDE COPPER ORE BY

    The aim of this study was the recovery of copper from the oxide copper ore by froth flotation and agitating sulphuric acid (H 2 SO 4) leaching. The ore with 4.21% copper grade used in this study was obtained from orum-Dangaz region of Turkey. Native copper, cuprite (Cu 2 O), tenorite (CuO), and malachite (Cu 2 (OH) 2 /CO 3) were the

  • Processing of Complex Materials in the Copper Industry

    Processing of Complex Materials in the Copper Industry

    Jul 06, 2020 HIGH TEMPERATURE PROCESSING OF COMPLEX ORES Processing of Complex Materials in the Copper Industry: Challenges and Opportunities Ahead GERARDO ALVEAR FLORES ,1,4 CARLOS RISOPATRON,2 and JOE PEASE3 1.—Independent Consultant, Hamburg, Germany. 2.—International Copper Study

  • Copper Mining and Production Processes Explained

    Copper Mining and Production Processes Explained

    Copper ores. An ore is a rock containing enough valuable mineral to make it worth extracting. In the case of copper, it is worth extracting when there is about 2 kg of copper per 1,000 kg of ore (0.2%). Copper minerals are found in over one hundred varieties, although only a few have been worked for copper on a large scale

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